Product Features

Highly conductive and fatigue-resistant, copper braided wire is extensively used for non-horizontal live movement and medium and low voltage circuit breakers. Its DC resistivity (20°C) is not greater than 0.0220mm2/m-2/m, whereas the DC resistivity (20C) of tin-copper braided wire is no more than 0.0234Ω per square millimeter/meter. It is also widely adopted in soft connections for high and low voltage electrical appliances, mining explosion-proof switches, automobiles, locomotives, and related products. The copper braided wire is typically crafted by weaving clean copper wire or tinned copper wire using the cold pressing method and can be plated with tin or silver according to user specifications. Besides non-horizontal live movement and medium and low voltage circuit breakers, copper braided wire used as a conductor, silver-plated at both ends, is adaptable to any custom-sized joints. These wires are treated with special methods, such as soft connections, soft grounding, high conductivity, and strong fatigue resistance, and can be tailored according to specific customers' needs. The copper braided wire industry has seen rapid development in the past decade, with improved manufacturing and increased demand. The bright prospects of copper braided wires in the power industry are making it a highly sought-after commodity.

The production process of copper braiding wire has undergone significant developments over time. The manual weaving process has been replaced with modern automatic weaving processes that have revolutionized the entire process. The latest generation of automatic high-speed braiding machines has significantly reduced labor costs while improving production efficiency. Today, copper braiding wire manufacturing companies leverage these modern technologies to manufacture high-quality products in large volumes quickly and efficiently.

In addition, copper wire soft connection products have been widely adopted in original equipment, gradually replacing copper busbars. This shift is mainly driven by the fact that the flexible connection of copper braided wire can be applied to any electromechanical system that necessitates continuous rotation and power and signal transmission from a fixed position to a rotating position. Utilizing slip rings can improve the overall system performance, simplify system structure and prevent wire strains during rotation, which can otherwise lead to undesirable outcomes. Therefore, the adoption of copper wire soft connection has become an increasingly popular trend in many industries.

Soft connection performance of copper braided wire:
The softness of the conductive tape is exceptional, allowing for a bending radius that is ten times the width of the cable. This flexibility makes it ideal for various applications where ease of maneuverability is crucial.
In addition to its softness, the conductive tape also boasts excellent flame retardancy properties. This not only ensures the safety of the equipment but also provides reliable protection in case of a fire hazard.
Furthermore, the conductive tape acts as an insulating material, guaranteeing that no current leakage occurs when it is charged. This feature reinforces the safety of equipment operation, mitigating any potential risks.
Apart from its safety benefits, the use of conductive tape offers convenience in comparison to traditional wiring methods. It saves valuable installation space in electrical cabinets, streamlines the installation process, and reduces the complexity of wiring. Additionally, maintenance becomes much more straightforward and less time-consuming with the use of conductive tape.
Overall, the soft connection performance of copper braided wire, with its softness, flame retardancy, safety assurance, and convenience, proves to be an excellent choice for a wide range of applications.